To obtain the highest performance and meet today's expectations, PulseCooling technology is used to
precisely meet the heating and cooling requirements of each molding cycle.
Conventional Cooling verses PulseCooling Techology
1. Direct control over MOLD SURFACE TEMPERATURE - not just waterline
2. QUICK WARM UP, only the very molding surface reaches temperature, not the entire mold
3. HIGHER PRODUCTION OUTPUT - full flow, turbulent cooling with cold water
4. HIGHER QUALITY PARTS through gradient dissipation during soak period
5. OPTIMIZING OF THE MOLDING CYCLE - continues feed back of mold surface temperature
6. ELIMINATES THERMAL DRIFT (warp, sinks, distortion and inconsistent fill)
7. PRECISION CONTROL OF MOLDING SURFACE TEMPERATURE
Predictable parts through compensation and correction of:
Day and night shift changes, Partial plant shut down - (flow / pressure / temp. changes)
Water Temperature changes (chiller or tower), Cycle changes
Melt heat input variation
Ambient Temperature changes,
Water supply pressure changes,
Back pressure changes.
8. Continuous temperature readout of MOLD SURFACE temperature without cycle interruption
9. INSTANT AUDIO WARNING. Minimum down time.
10. VERY LOW POWER CONSUMPTION (10 WATT/ZONE) approximately $10.00/year
11. MINIMUM WATER CONSUMPTION - Minimum water used for each molding cycle.
12. MINIMIZES COOLING LINE CONTAMINANT BUILD UP - full velocity PulseCooling
13. REDUCES HEAT LOAD to plant cooling system
14. ELIMINATES OVER COOLING during cycle interruption. (rusting)
15. NO FLOOR SPACE REQUIRED - machine mounted - no clutter in back of machine
16. TOTAL ADAPTATION from smallest mold to molds with up to 2" waterlines
17. CONSTANT QUALITY CONTROL - parts are produced within temperature window
18. AUTOMATIC SORTING - Quality control. Relay contact is provided for robotic pick up
19. ELIMINATES MOLD CONDENSATION for low temp. molding (including blow molding)
20. ELIMINATES MOLD DAMAGE caused by thermal growth.(misalignment of mating surfaces)
21. ELIMINATES MOLD JAM-UPS (tapered shut offs due to temperature differences)
22. No heaters, motors or pumps required = LOW MAINTENANCE
23. QUALITY MONITORING SOFTWARE tracking on selected models
24. NETWORK COMMUNICATION available - on selected models
During the molding cycle, cutting time in the cooling phase offers the largest potential for profit. The smarter way to control your Process.
SEE HOWPulseCooling Controllers process information and commands a fast responding coolant valve to supply a calculated pulse of coolant during each cycle for maximum heat removal.
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